
Product Design and Development
- Preliminary concept sketches
- Rapid 3D CAD models
- Industrial design
- For ergonomics, functionality and manufacturability
- Design of parts and sub-assemblies
- Detailed mechanical design and material selection
- Modeling, simulation and analysis
- Prototype development
- 3D printing, CNC machining
- Release to manufacture
- Complete manufacturing package
- Design for manufacturing and assembly (DFMA)
- Design of precision motion control systems
- Development of miniature electromechanical systems including solenoids, motors, actuators, couplings sensors and control systems
- Design of lead screws and custom thread geometries for precise control and high-volume manufacturing
- Design of micro-molded actuators for injection molding
- Tolerance stack-up analysis
- Stress, thermal, acoustic and vibration analysis
- Finite Element Analysis (FEA) to analyze structural and thermal performance
- Design of product enclosures
- Injection molded plastic enclosures
- Experience with wide variety of materials including plastics and rubber
- Stress, thermal and vibration analysis and optimization
- Design for ingress protection and EMI/EMC compliance
- Design of complex jigs and fixtures
- Development of sheet metal parts
- Progressive dies
- Development of rubber parts
- Compression molded parts
- Cast parts
- Injection molded silicone
- Design of springs
- Design of screws and threads – UNS, UNS, Acme, Metric
- Extensive experience with design of parts for injection molding
- Including insert molding and over-molding
- Mold-flow analysis
- Specializing in micro-molded parts
- Extremely tight tolerances
- Optimized for performance and cost
- Enclosures and housings
- For consumer products
- Designed for manufacturability
- Global network of mold-making and molding partners for every need
- Experience with a wide range of materials
- Material selection to meet product requirements – durability, weight, cost, safety
- Fully equipped metrology lab for inspection and QC
- In-house CNC machining
- High-precision plastic and metal machining
- In-house 3D printing
- Laser cutting
- Sheet metal fabrication
- Metal and rubber casting
- Fully equipped machine shop
- Finite Element Analysis
- DFMEA, PFMEA
- Static and dynamic loading studies
- Thermal analysis
- Mold-flow analysis for injection molding
- Flow, pack and warp
- Structural analysis
- Static and dynamic
- Linear/non-linear
- Fatigue and durability
- Shock and vibration analysis
- Acoustic analysis
- Complete documentation package
- ISO, ANSI, ASME standards for 2D drawings
- Geometric dimensioning and tolerancing (GD&T)
- Detailed Bill of Materials (BOM)
- List of qualified vendors for standard and custom parts
- Complete assembly, test and maintenance procedures
- Inspection and QA procedures
- Regulatory compliance certificates
- Fully equipped machine shop with HAAS 3-axis Vertical Machining Center
- Automatic Tool Changer
- Tool holders, cutting tools and measurement equipment
- Airconditioned facilities
- 3-shift operation
- Tormach 3-axis Vertical Machining Center
- 3-axis CNC table-top milling machine
- 3D Printer (FDM)
- BEMCO Environmental Test Chamber
- High-precision watch-maker’s lathes
- Heat-staking machine
- Drill presses and other power hand-tools
- Keyence Laser Measuring system (LJ V7060)
- Line laser with 0.4 micron accuracy
- THK X-Y motion table for precise 3D measurements
- Custom software for automation
- Cambridge Instruments OptiCheck 3D measurement systems with 1-micron accuracy
- Nikon Profile Projector
- Mitutoyo calipers (Absolute Series) and micrometers (293 series)
- High precision screw gauges, depth gauges (iGauging D69),bore gauges, pin gauges from Fowler & thickness gauges from Mitutoyo (7301).
- Digital 3-axis angle protractors (DXL360S)
- Height gauges
- Digital and analog from Mitutoyo (Absolute series)
- Automated height measurement system from Fowler ( Z_CAL300)
- High accuracy surface plates
- High-resolution microscopes from Leica (S4E), Zeiss, Bosch & Lomb (Stereo Zoom 4/5)
- Celestron handheld microscope with up to 40X optical zoom with photo and video capture
- Optical measurement systems from Omax (A355OU) with 0.01mm calibration reticle and advanced editing, processing and measurement features
- High-speed video capture system (1000 FPS)
- Torque measurement equipment from HIOS (HP 10)
- High-accuracy force measurement tools